Die-casting Release Agent Manufacturer -- KZY new materials CO.,LTD provides you with ultra-high temperature resistance, ultra-thin, anti-oxidation , without silicon or less silicon, universal, powder die-casting release agent, and also provides you with frequently asked questions and technical support.Sitemap
When a die-casting plant encounters scrap die-castings, most teams immediately suspect the die-casting release agent—and then verify parameters with the supplier. In reality, unless the supplier chan...
The dilution process directly impacts the stability of the release agent. During operation, the release agent must be slowly poured into clean water at the specified ratio and thoroughly stirred—reve...
Mold operating temperature must be strictly controlled within the 160–280°C range. When the temperature exceeds 280°C, the release agent struggles to penetrate the high-temperature steam layer on t...
The evaluation criteria for atomization performance directly influence film formation efficiency. Experimental data show that when the atomization effect is below 15%, the mold surface is prone to poo...
Yes. The entire die casting process can be divided into three stages: melting, filling, and solidification. To ensure the molten aluminum fills the cavity sequentially and forms a sound casting,...
Spray pressure must be scientifically calibrated based on the process type. For conventional automatic spraying, the recommended pressure range is 6–10 bar; in contrast, high-pressure spraying system...
Spray distance is a critical factor governing the film formation quality of die-casting release agents. Per technical specifications, the optimal nozzle-to-mold distance should be maintained withi...
Atomization quality directly determines the coverage uniformity and evaporation rate of the release agent. Poorer atomization increases the likelihood of die sticking, carbon deposition, and sintering...
The quality of water used to dilute die-casting release agents directly affects their lubrication and film-forming performance, as well as the agent’s overall stability.
Mold temperature has a profound impact on release agent adhesion. When mold temperature falls within the optimal range (slightly above the boiling point of water, typically >100°C), moisture in t...
Normally, some die-castings have airtightness requirements, with a focus on the internal density of the product. When customers observe numerous internal pores, they often assume it stems from h...
Most people believe that applying more die-casting release agent offers the biggest benefit of preventing mold sticking and stabilizing casting production—but this is not the case. Over-application...
① Higher Heat Resistance ≠ Better Performance; Lower Heat Resistance ≠ Stronger Cleanability② Dilution Ratio Depends on Solid Content & Conditions—Not Absorbance④ Use Purified Water for Dilution...
① Impact on Product Appearance② Increased Internal Porosities in Castings③ Casting Discoloration (Blackening) and Mold Growth④ Risk of Mold Sticking⑤ Carbon Buildup on Molds...
Die-casting part deformation primarily stems from issues during the solidification stage of the casting. The key factors governing solidification are temperature and pressure—and the releas...
It is not solely. Die-casting part cracking can be categorized into two types: cold cracking and hot cracking. Cold cracking primarily occurs where the metal at the crack interface remains unoxi...
Yes. The entire die-casting process comprises three critical stages: melting, filling, and solidification. Ensuring consistent molten aluminum fluidity throughout is essential to achieving ...
1. Die-Casting Machine Tonnage
The larger the die-casting machine tonnage, the bigger the corresponding workpieces—and the higher the demands on the release agent. For example, motor housings req...
No. The key is to first clarify the customer’s actual needs. Begin by understanding why they require a silicone-free formulation: most customers associate silicone-free release agents with superio...
Flow marks and water lines primarily appear at the ends of castings, far from the gate, or in low-temperature zones. They are more prevalent during the hot die stage, in large structural components, o...
