Die-casting Release Agent Manufacturer -- KZY new materials CO.,LTD provides you with ultra-high temperature resistance, ultra-thin, anti-oxidation , without silicon or less silicon, universal, powder die-casting release agent, and also provides you with frequently asked questions and technical support.Sitemap
1. Match Die Casting Alloy and Process Requirements2. Evaluate Casting Structure and Mold Complexity3. Prioritize Comprehensive Performance of Release Agents4. Conduct Small-Batch Production Validatio...
This is a common misconception: a higher concentration of release agent does not necessarily mean better anti-sticking performance. An excessively high concentration leads to several issues:
Leakage is an external manifestation of internal through-defects in castings (e.g., porosity, shrinkage porosity, cold shuts). The role of release agents is to "stay out of the way" and "assist"—...
Release agents indirectly but significantly influence solidification by affecting heat exchange efficiency between the mold and casting, thereby linking to shrinkage porosity and shrinkage marks.
Addressing galling and sticking to the mold requires more than just uniform spraying—it demands deeper intervention across three dimensions: film quality, mold condition, and alloy composition....
Indeed, the management of release agents is one of the essence of die casting technology. Their double-edged nature is most pronounced in defects such as "cold shuts" and "porosity."
① Understand the client’s operating conditions and current release agent status: Gather details about their die casting process parameters (e.g., temperature, speed, pressure) and their existing r...
Foul odors in die casting release agent mixing tanks during summer are primarily caused by bacterial growth, often due to infrequent or incomplete cleaning of the tank—this is particularly evident ...
In summer’s hot and humid conditions—where bacterial growth thrives—prioritize using purified water when preparing release agents. This ensures cleanliness and extends the agent’s service life...
① Initial Remote Assessment: First, gather basic information via phone or WeChat—including when the issue occurred, its scale/frequency, and any anomalies (e.g., changes in die casting machi...
For distributors, the optimal strategy is to: first, understand applicable operating conditions for clients; second, conduct successful on-site testing; and third, purchase die casting release...
① Rapidly Match Clients’ Operating Conditions
Prioritize temperature as the core criterion, and structure your inquiry around key parameters: casting structure, wall thickness, part size, alloy ...
The core of this question is whether a single die casting release agent can match the operating conditions of multiple die casting clients—an issue requiring case-by-case analysis.
① Individuals engaged in die casting-related auxiliary equipment or consumables (e.g., die casting machines, molds, mold temperature controllers, spraying equipment, lubricants). Supplementing th...
Yes. The entire die casting process can be divided into three stages: melting, filling, and solidification. To ensure the molten aluminum fills the cavity sequentially and forms a sound casting,...
Flow marks and water lines primarily appear at the ends of castings, far from the gate, or in low-temperature zones. They are more prevalent during the hot die stage, in large structural components, o...
(1) Dilution Ratio
Adjust the appropriate dilution ratio based on solid content, spraying time, and process requirements. Generally, the higher the solid content, the longer the spraying time, or the ...
In die casting production, some clients have reported issues with low yield rates and inefficient production of aluminum-magnesium alloy die castings, which has eroded their competitive edge in the ma...
Shrinkage cavities are common defects in die casting production, characterized by internal shrinkage of the casting during solidification of molten metal, which may manifest as sink marks on the surfa...
Squeeze Casting, also known as Liquid Metal Forging, is sometimes referred to as low-speed high-pressure casting or liquid metal stamping. It is a cast-forging hybrid process: liquid metal is form...
Squeeze casting is a process where high mechanical pressure is applied to liquid (or semi-solid) metal flowing slowly into a squeeze mold/die cavity. This enables the metal to form, solidify, and ...
