First trend: Integrated die casting
A typical application is the automotive rear floor, where dozens of components are integrated into a single part. This enhances mechanical strength, simplifies production processes, reduces carbon emissions, and has become a key technical highlight favored by emerging automakers. China leads globally in research and practice in this area, while Europe, the U.S., and Japan are now accelerating efforts to catch up.
Second trend: Magnesium alloy semi-solid die casting
Amid global geopolitical shifts, leveraging domestic resources to reduce external dependence is critical for maintaining independence and openness. Magnesium alloy, abundant in China, cost-effective, and with excellent shock absorption and lightweight properties, is ideal for components like steering wheels and center consoles. Compared to traditional processes, semi-solid die casting—using specialized equipment, semi-solid alloys, and controlled solidification—significantly reduces gas generation, shrinkage deformation, porosity, and shrinkage cavities. It improves mechanical properties, streamlines melting processes, cuts carbon emissions, and holds immense promise in lightweighting for automotive and aerospace applications.
Third trend: New energy structural components
With ~13 million new energy vehicles sold last year, typical parts like automotive rear longitudinal beams exemplify this trend. Simplifying structural components boosts production efficiency, reduces carbon emissions, and enhances quality while lowering costs—embodying the themes of intelligent manufacturing and green, low-carbon development.
Release agent solutions for these trends:
Integrated die casting: Clients often face demolding difficulties and challenges in post-cleaning, adhesive, and electrophoretic treatment. Our release agent ensures smooth demolding, improves cleaning/painting performance, reduces residue, lowers cleaning complexity, enhances adhesive/electrophoretic compatibility, and minimizes wastewater via micro-spraying.
Magnesium alloy semi-solid die casting: Tailored to its process requirements, our release agent enhances heat retention, improves magnesium melt fluidity for smoother filling, reduces temperature loss, and ensures better forming, resulting in superior surface and internal quality.
New energy structural components: Addressing demands for strong demolding lubrication, low gas evolution, and high cleaning/painting compatibility, our release agent minimizes gas emissions, meets client/industry needs, and supports sustainable manufacturing.
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